The quantity you order decides the decoration method
Screens have a setup cost with nowhere to amortise on a short run. Below about a hundred pieces, that single fact changes the right answer.
- Screens have a setup cost with nowhere to amortise on a short run. Below about a hundred pieces, that single fact changes the right answer.
Setup is the whole argument
Screen printing charges a setup per colour, once per artwork. At 500 pieces that cost disappears into the run. At 30 it dominates, and a four-colour design carries four of them. Transfer has no setup at all, which is exactly why a run of twenty-five is viable in the first place.
Where the crossover sits
Roughly a hundred pieces, for most flat-colour designs. Below it, transfer usually wins. Above it, screen print takes over and the gap widens with every additional piece. The crossover moves with the colour count: a one-colour design justifies screens sooner, a six-colour design may never justify them at your volume.
Embroidery is priced differently
Embroidery is costed on the area it covers, not the number of colours in it. A fifteen-colour crest at 60 mm can cost less than a two-colour logo at 140 mm. If your artwork is small and detailed, ask for embroidery before you assume print is cheaper.